We had a requirement for a bracket to allow a Draw wire position sensor to be mounted to a hydraulic Jack.
The load required to pull the draw wire was only 2N, but it was important that we had a robust bracket as it was to be mounted on a 1000kgF hydraulic actuator in a test environment.
Carbon PLA was selected for the material as it is tough yet would allow some flex when clamped up with a pair of M5 screws.
Thread inserts were inserted instead of using washers and nuts as this makes assembling to the actuator much easier.
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The Position sensor is fastened to the clamp with a pair of M4 screws from the inside of the clamp.
Machining of this clamp from a solid piece of aluminium or nylon even would have been an expensive and time consuming process.
This bracket was designed and fitted to the rig within 24 hours allowing our customer to continue with their testing without pushing out their schedule.
If you have similar requirements, or think we can help your business, whether it be a one off or small production run, then please contact us.
